DJControl Compact LED Failures
Posted: Tue May 03, 2022 11:43 am
Due to QC issues, I'm using a replacement DJContriol Compact MIDI controller. The first controller had an LED failure where it would no longer illuminate. The switch/LED was assigned to CTUN. The corresponding switch function continued to work fine.
After an Amazon exchange a few months ago, the CTUN LED on the replacement controller began to slowly dim over time. It's also assigned to the CTUN function and is active all the time. None of the other switch function LEDs are illuminated 24/7 like CTUN.
The images below show the DJC-Compact's internal PC board. Disassembly and board removal was easy and only took a few minutes.
The first image shows a red circle highlighting the defective LED. Before removal, I verified that the series current limiting resistor had not changed in value; it measured identical to the other current-limiting resistors.
The LED was swapped with an alternate on the board that's only pulsed periodically. It's a temporary fix until some industrial-grade LEDs are received from Mouser. The blue LEDs are standard 1206 SMD/SMT. I'll report back with the Mouser P/N after replacing all affected LEDs.
I'm not sure why these LEDs are failing apart from manufacturing defects. They're operating well within a normal forward current range.
Paul, W9AC
After an Amazon exchange a few months ago, the CTUN LED on the replacement controller began to slowly dim over time. It's also assigned to the CTUN function and is active all the time. None of the other switch function LEDs are illuminated 24/7 like CTUN.
The images below show the DJC-Compact's internal PC board. Disassembly and board removal was easy and only took a few minutes.
The first image shows a red circle highlighting the defective LED. Before removal, I verified that the series current limiting resistor had not changed in value; it measured identical to the other current-limiting resistors.
The LED was swapped with an alternate on the board that's only pulsed periodically. It's a temporary fix until some industrial-grade LEDs are received from Mouser. The blue LEDs are standard 1206 SMD/SMT. I'll report back with the Mouser P/N after replacing all affected LEDs.
I'm not sure why these LEDs are failing apart from manufacturing defects. They're operating well within a normal forward current range.
Paul, W9AC